PB PRECISIONBLAST SURFACE & COATINGS CO. №/ SINCE 2008 — HOUSTON, TX Book a site visit
06 / 06

Automotive
restoration.

A 20-gauge door skin will warp in under four seconds under the wrong blast media. The same panel will come back to bare metal flawlessly with the right media, the right pressure, and the right nozzle technique. That difference is the entire discipline of automotive media blasting — and it's why most industrial blast shops won't touch a classic car.

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18gaThinnest panel we blast safely
04Warp-safe media options
180+Builds completed to date
48hrPhoto documentation delivered
[ WHY AUTO IS DIFFERENT ]

Automotive sheet metal is the thinnest, most temperature-sensitive, most geometrically complex steel a blast shop will ever work with. It's not a structural steel beam — it's a 20- or 22-gauge panel with compound curves, welded seams, leaded joints, and 60 years of accumulated undercoating, primer, and repair.

Three things make auto stripping fundamentally harder than industrial work. First, gauge — a 1969 Mustang door skin is 20-gauge steel, roughly 0.036 inches thick. A 1972 Porsche 911 fender is even thinner in spots. Blasting that panel with coal slag at 100 psi will not clean it; it will heat, stretch, and warp it into a potato chip within seconds. Second, hidden layers — a classic car has factory primer over bare steel, an e-coat primer layer, possibly a lead-filled seam from the factory, decades of repaint, and often bondo from a 1980s repair. Each layer has to come off without the one beneath being damaged by surprise. Third, the panel is the product — with a structural steel beam, a small ding or profile variation is invisible. With a car door, any distortion is the difference between an $18,000 paint job and a $4,000 one.

What we do at PrecisionBlast is exactly the same process we run on industrial steel — blast media at high velocity against a metal surface to strip and profile — but everything else changes: pressure drops from 100 psi to 55–75 psi; media switches from coal slag to plastic, soda, or fine glass bead; nozzle standoff distance increases; and the operator has to know, panel by panel, when to keep moving and when to stop. That knowledge is what a client is actually paying for on an automotive job.

[ PANEL GAUGE MATRIX ]

The thinner the metal,
the softer the media.

Below is the matrix we use to pick media for a given panel gauge. The left column is the steel thickness; the right columns show which media are safe, which are risky, and which will ruin the panel. This is the reference we actually work from.

GAUGE THICKNESS SODA PLASTIC GLASS BEAD ALU OXIDE SLAG TYPICAL USE
22 ga 0.029" Porsche 911 roof, thin Italian sheet
20 ga 0.036" Most American classic panels · Mustang, Camaro, Corvette
18 ga 0.048" Quarter panels, rockers, floor pans
16 ga 0.060" Frame rails, subframe connectors
14 ga 0.075" Full chassis, roll cage, suspension arms
3/16" 0.188" 4×4 frames, trailer frames, armor plate
Safe — standard operation Risky — reduced pressure, wide standoff only Never — will warp or pierce the panel

This matrix assumes carbon steel. Aluminum body panels (common on older British sports cars, some Porsche, and most modern cars) shift the whole table one column softer — aluminum is roughly half the hardness of steel and will warp with media that's fine on steel.

[ WARP RISK ]

The four variables
that decide warp.

Warp in sheet metal isn't a single failure — it's four independent variables that compound. Change any one of them and the safe operating window moves.

SAFER ← OPERATING WINDOW → WARP RISK
Nozzle pressure
40 psi 55–75 psi 100+ psi
Media hardness
Soda (2.5) Plastic / Glass (3–6) Slag / Grit (7+)
Standoff distance
2–4 in (too close) 8–14 in 18+ in
Dwell time per spot
< 3 sec sweep 3–8 sec sweep > 12 sec hold
RULE / 01

Never hold the nozzle still

Heat build-up is what warps panels — not the abrasive itself. A steady sweep across the panel keeps the surface temperature down; holding the nozzle in one spot concentrates heat and creates a low spot within seconds.

RULE / 02

Watch the panel, not the media

An experienced auto blaster reads the surface while working — texture, color change, and the "sound" of the media against the metal. Any change means reduce pressure or increase standoff immediately.

RULE / 03

Support the panel from behind

Free-hanging sheet metal vibrates under blasting and stresses the seams. We support every large panel with wooden blocks or foam-backed jigs so the panel holds its shape while it's being worked.

RULE / 04

Test on a hidden area first

Before we commit media and pressure to a whole car, we test on a door jamb or inner fender. If the panel reacts unexpectedly, we change the setup before anything visible is touched.

[ MEDIA SELECTION ]

Four media,
four different jobs.

These are the only media we use on automotive work. Anything harder is off the table. Click a media to see what it's for.

Soda bicarbonate

SINGLE USE · WATER SOLUBLE

Softest media we use. Sodium bicarbonate particles shatter on impact, cleaning coatings and rust off the surface without cutting or heating the base metal. Because it's water-soluble, cleanup after blasting is a wash-down, not a sweep — which matters on cars where you can't leave grit in every seam and cavity.

  • Historic sheet metal where every micron counts
  • Panels with lead filler or factory seam sealer
  • Delicate trim and cast-aluminum components
  • Cars being stripped in a home garage setting
Hardness
2.5 Mohs
Pressure range
40–65 psi
Warp risk
Very low
Best on
22–20 ga sheet, aluminum, trim

Plastic (urea)

RECYCLABLE · 15–25 CYCLES

Angular urea plastic media. Removes paint, powder coat, and elastomeric coatings with almost no impact on the metal surface — the plastic breaks down before the steel notices. This is the standard media for aerospace depainting and the mainstay for classic car work where the underlying panel condition is unknown.

  • Full body strip on unknown-condition cars
  • Powder coat and plastisol removal
  • Composite and fiberglass substrate cleaning
  • Cars with suspected prior bodywork under paint
Hardness
3.0–4.0 Mohs
Pressure range
55–80 psi
Warp risk
Low
Best on
18–22 ga sheet, composite

Fine glass bead

RECYCLABLE · 8–12 CYCLES

Spherical glass beads that peen rather than cut. Produces a satin finish and closes surface porosity — the classic "blasted but not damaged" look that some restorers want on cast-aluminum engine parts and original-casting suspension pieces. Also our standard media for wheel refinishing before powder coat.

  • Cast aluminum intake manifolds and valve covers
  • Wheel refinishing before powder coat
  • Suspension arms, spindles, and brackets
  • Factory-correct engine bay components
Hardness
5.5–6.0 Mohs
Pressure range
60–85 psi
Warp risk
Moderate on thin sheet
Best on
Castings, wheels, 18 ga+

Crushed walnut shell

RECYCLABLE · 5–8 CYCLES

Organic media made from crushed walnut shells. Softer than plastic but with more cutting action than soda — it removes carbon deposits, gasket residue, and light rust without any substrate impact. The standard media for cleaning engine internals, transmission cases, and carburetor bodies where you can't leave abrasive residue.

  • Engine blocks and cylinder heads (external)
  • Aluminum transmission and differential cases
  • Carburetor bodies and intake plenums
  • Delicate castings with machined surfaces to preserve
Hardness
2.5–3.0 Mohs
Pressure range
40–70 psi
Warp risk
Very low
Best on
Castings, machined parts
[ FRAME-OFF PROCESS ]

Seven stages from
rolling chassis to bare shell.

A frame-off strip is the most thorough approach to restoring a car — every panel, every bracket, every bolt gets treated separately. Here's the process we run.

  1. 01

    Intake & documentation

    Vehicle arrives, we photograph every panel from six angles, record existing paint layers, note any visible prior repair, and take spot gauge readings with an ultrasonic thickness gauge on representative panels. Client signs off on the intake report.

    TIME / HALF DAY
  2. 02

    Disassembly & cataloging

    Body comes off the frame. Every bolt, clip, and bracket is bagged, labeled, and photographed in place before removal. We don't rely on the client's memory — we rely on our photo record for reassembly.

    TIME / 1–3 DAYS
  3. 03

    Panel-by-panel strip

    Each panel is stripped individually with media and pressure selected for its gauge and condition. Large panels are supported on jigs. Small parts go to the blast cabinet. Every panel is inspected after stripping and any surprises — hidden rust, prior filler, unexpected repairs — are documented with photos before moving on.

    TIME / 3–10 DAYS
  4. 04

    Chassis & frame strip

    The frame, subframe, and suspension components are stripped separately — thicker material allows more aggressive media and higher pressure. Typically a coal slag or garnet blast back to bare metal, followed by an epoxy primer coat if the client isn't powder coating.

    TIME / 2–4 DAYS
  5. 05

    Primer & sealing

    Bare panels receive an epoxy primer within hours of stripping to prevent flash rust. Seams and panel joints get sealed per the client's paint shop specification. If the shop that will paint the car has a specific primer preference, we use it — we don't impose our own.

    TIME / 1–2 DAYS
  6. 06

    Coating of sub-components

    Suspension arms, brackets, and small components that will be powder coated go through the powder line. Bare steel parts that will be left natural are treated with a dry-film rust preventative for shipment back to the build shop.

    TIME / 3–5 DAYS
  7. 07

    Reassembly & handover

    Reassembly is done by the build shop, but we can assist if needed. Final handover includes a full photo package of the strip process, thickness readings, and a printed file that documents every panel's condition before and after blasting.

    TIME / 1 DAY
[ WHAT WE STRIP ]

Full builds, partial jobs,
and one-off pieces.

  • W / 02

    Panel-level strip

    Single panels or subassemblies — doors, fenders, hood, decklid, quarter panels. Ideal for localized rust repair or panel replacement work.

    From $380 / panel 3–7 days
  • W / 03

    Chassis & frame strip

    Frame, subframe, suspension arms, and steering components. Higher-pressure blast with media matched to material thickness.

    From $1,400 1–2 weeks
  • W / 04

    Wheel refinishing

    Set of four wheels stripped to bare metal and refinished in powder coat. Original forged wheels, aftermarket alloys, and steel wheels.

    From $520 / set 4–6 days
  • W / 05

    Engine & drivetrain cleaning

    Block, heads, transmission case, differential. Crushed walnut media so no abrasive residue ends up in oil galleries or machined surfaces.

    From $280 / component 2–5 days
  • W / 06

    Motorcycle & small builds

    Frame, tank, tin work, and cast components for classic and custom motorcycle builds. Same warp-safe process, scaled to smaller parts.

    From $850 / frame 4–10 days

Prices shown are starting points for typical cars in average condition. Actual pricing depends on panel count, media required, extent of hidden rust, and whether the strip is part of a build job we handle end-to-end. Every quote is written after we see the car in person.

[ DOCUMENTATION ]

The photos you'll
actually want later.

When a car comes to us, it's often the last time anyone will see it in bare metal. Once it goes back together, the paint covers everything — the weld seams, the repair patches, the original stamping marks. Some clients want a record of that stage for insurance; some want it for provenance; some just want to know what was under the paint.

We photograph every stage and hand over a printed binder (plus digital files) at completion. It's become one of the most-appreciated parts of the job — customers have used it to justify insurance claims after a later accident, document originality for a sale, and prove to a body shop that a hidden repair was done properly.

01
Intake photography

Six angles per panel, plus close-ups of any damage or prior repair visible before stripping.

02
In-process photography

Documentation of the strip as it progresses — hidden rust, bondo thickness, prior weld repairs, and original stampings uncovered.

03
Panel thickness readings

Ultrasonic readings on representative panels before and after stripping. Useful for insurance and for evaluating metal loss.

04
Completion binder

Physical binder with all photos, thickness logs, and a written report. Digital copy delivered via download link.

[ FAQ — AUTOMOTIVE ]

Questions we get
from builders & owners.

FULL FAQ →
Q / 01 Will blasting warp my panels? +

Not if it's done correctly. Warp is caused by heat and mechanical stress, both of which are controllable with the right media, pressure, and technique. Every automotive job we run uses low-pressure (55–75 psi), soft media (soda, plastic, glass bead, or walnut), a wide standoff distance, and a moving nozzle technique that never dwells on one spot. That setup will not warp 20-gauge steel. The wrong setup — high pressure, hard media, close standoff — will warp a panel in under 10 seconds. The difference is entirely in the operator's setup and discipline.

Q / 02 Can you strip a car that has bondo or fiberglass repairs? +

Yes, but the bondo or fiberglass has to come off mechanically — a hand scraper or a heat gun — before blasting. Media blasting will shatter fiberglass and won't cleanly remove filler from a panel; it just creates a mess. Once the filler is scraped off and the repair area is exposed, we blast the metal around it and document what was under there. This is one of the more common surprises in an old restoration — you never know how thick the filler is until you start scraping.

Q / 03 Can you strip lead body solder without damaging the joint? +

Soda blasting removes paint and surface rust around lead-filled seams but leaves the lead intact. Lead is softer than the surrounding steel, so most media will cut through it quickly — soda and plastic are the exceptions. If the seam is sound and the lead is well-bonded, we leave it alone and paint around it. If the joint has failed (rare but happens), the lead has to come out with a torch and be re-done by a body shop — that's beyond the scope of blasting.

Q / 04 How long after blasting before the panels need primer? +

In Houston humidity, flash rust starts on bare steel within 2–4 hours. We prime bare panels within that window — always the same working day as the blast. If your paint shop is doing the primer, we coordinate so they're ready to work the same day we finish blasting. If the strip and the primer are going to be separated by more than a few hours, we apply a holding epoxy primer that we know your shop can sand and topcoat over. Never leave bare blasted steel overnight in this climate.

Q / 05 Do you do mobile auto blasting at my location? +

Only on a limited basis, and only for full chassis or heavy-component work — a rolling chassis, a frame, a truck bed. Body panels are too delicate for field blasting because we can't control the environment well enough (wind, humidity, dust, light angle) to do a warp-free job safely. Body work is done at our shop where we can control every variable. If you need mobile field work for a chassis or frame, that runs through our mobile division.

Q / 06 Will you strip a fiberglass body car? +

Fiberglass bodies can't be media blasted — the panels are too soft and the resin doesn't hold up to abrasion. For fiberglass cars (Corvette, some kit cars, most race car bodies), we use a plastic media at very low pressure with extreme caution, or we recommend chemical stripping and hand-sanding instead. It's a case-by-case decision, and we'll tell you honestly if blasting isn't the right method for your car.

Q / 07 How do I ship a car to you? +

Most customers use an enclosed transport service. If you don't have one lined up, we can recommend a couple of carriers we've worked with — never a paid referral, just names we know will treat the car well. For Houston-area customers, rolling chassis and whole cars can sometimes be dropped off on a flatbed or trailer. For single panels or small components, UPS and FedEx freight both work; we get 2–3 parts shipments a week this way.

Q / 08 What do you charge for a full strip? +

Full frame-off body strips start at $4,200 and go up depending on panel count, media required, extent of hidden repairs, and whether the job includes chassis work. A typical 1960s American muscle car with 30–40 panels and no serious hidden issues runs $4,800–$6,500. European sports cars with thinner gauge and more complex geometry typically run higher. Single-panel work starts at $380. We always quote in writing after seeing the car — an estimate over the phone is a guess, not a quote.

[ NEXT STEP ]

Tell us the car.
We'll tell you the plan.

Send us photos of the car — every angle if you have them, plus any known history. We'll come back with a recommended media, a projected duration, and a firm price. If it's an unusual car or an unusual substrate, we'll say so honestly.

Or email [email protected] — include year, make, and current condition.